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IC37必定赢app > 元器件 > 电工电气 > 工控系统及装备 > PLC > MS6-LFR-1/2-D7-ERM-AS智能制造

MS6-LFR-1/2-D7-ERM-AS智能制造

标  题:
MS6-LFR-1/2-D7-ERM-AS智能制造
发货地点:
/
产品类别:
PLC
更新时间:
2021/10/22 16:47:03

商品详情

1、背景

1.1定义

   平衡机是测量旋转物体(转子)不平衡量大小和位置的机器。

   任何转子在围绕其轴线旋转时,由于相对于轴线的质量分布不均匀而产生离心力。这种不平衡离心力作用在转子轴承上会引起振动,产生噪声和加速轴承磨损,以致严重影响产品的性能和寿命。电机转子、机床主轴、内燃机曲轴、汽轮机转子、陀螺转子和钟表摆轮等旋转零部件在制造过程中,都需要经过平衡才能平稳正常地运转。 根据平衡机测出的数据对转子的不平衡量进行校正,可改善转子相对于轴线的质量分布,使转子旋转时产生的振动或作用于轴承上的振动力减少到允许的范围之内。因此,平衡机是减小振动、改善性能和提高质量的必不可少的设备。


1.2分类

   平衡机可以分为 重力式平衡机和离心力式平衡机是两类型。

   重力式平衡机一般称为静平衡机。它是依赖转子自身的重力作用来测量静不平衡的。仅适用于某些平衡要求不高的盘状零件。离心式平衡机是在转子旋转的状态下,根据转子不平衡引起的支承振动,或作用于支承的振动力来测量不平衡。其按校正平面数量的不同,可分为单面平衡机和双面平衡机。单面平衡机只能测量一个平面上的不平衡(静不平衡),它虽然是在转子旋转时进行测量,但仍属于静平衡机。双面平衡机能测量动不平衡,也能分别测量静不平衡和偶不平衡,一般称为动平衡机。


1.3动平衡机原理

图片2.png

    动平衡测试系统的结构如上图图所示,在平衡系统的转子支撑点两端各有一个压电传感器用以拾取转子的振动信号,而在转子的一侧的光电开关是用来获取相位基准以及转速信息。三路信号送入数据采集器,然后上传至上位机对信号进行处理,通过一定的解算,得到Ⅰ、Ⅱ校正面所需校正量的大小和相位,据此就可以实现对转子的不平衡校正。


2、方案

2.1 传统控制方案

   动平衡测试机传统上是采用工控机和数据采集卡组成信号采集、处理和逻辑控制系统,但这种方案由于使用工控机,造成系统整体可靠性差,对操作人员要求高,无法适应工厂车间应用要求。因此部分设备厂商转而采用工业领域广泛使用的具有极高可靠性的PLC作为控制方案。


2.2 控制要点

动平衡测试机对数据的采集要求属于基于脉冲同步的高速模拟量采集,即当系统捕获脉冲信号后立刻触发数据采集(从模拟量模块上获取具体数值)。在实际应用中,触发系统进行数据采集的脉冲频率不低于840Hz(以测试对象为额定转速2100rpm, 12对极的电机转子为例)。因此要求主机和模拟量采集模块都必须具备高速响应的能力。

系统必须具有大容量的数据存储器,能保存每次采集的数据。


2.3 合信技术的控制方案

   针对动平衡测试机的特点,合信技术推出了一种特殊的模拟量模块(CTS7 231-7HA32),该模块的数据采集时间为16微秒,采样频率62.5kHz。根据采样定理,如果系统数据采样频率要达到840Hz,则模拟量采样单元需要840*5=4.25kHz以上的速度,才能较好地还原信号;如果需要更高的采样精度,则需要更高速度的模拟量采集模块。由此可见CTS7 231-7HA32模块完全胜任动平衡测试机的要求。

   在保证模拟量模块能够准确及时获取信号的同时,合信技术优化了CPU程序获取数据的机制,通过让采样脉冲信号触发具有更高响应优先级的高速计数中断来获取数据。CTSC-200 CPU的高速计数中断延迟仅为60微秒,即PLC程序获得数据的频率为16kHz。

   在实际应用中,采用合信PLC的动平衡测试机的数据采集速度和质量已经达到了专用数据采集仪的效果。并且CTSC-200 CPU快速的浮点数处理能力也完全能够胜任后续数据处理的要求。


   下表为几种类型方案对比:

合信PLC方案

标准PLC方案

工控机方案

优点

系统数据采集速度快(模拟量模块62.5kHz,PLC程序16.6kHz);CPU数据处理速度快;CPU数据容量大。PLC性能可靠,完全适应各种工业应用场合。

PLC性能可靠,完全适应各种工业应用场合。

数采卡数据采集速度快;工控机数据容量大;能够实现对数据的复杂算法处理

缺点

算法编程复杂,不直观。

PLC响应外部中断速度慢,数据采集模块速度慢(最高只能实现1kHz的数据采集),由于速度慢导致采样数据延迟时间大,致使测量精度低。算法编程复杂,不直观。

可靠性差,无法长期工厂化的运行,系统维护不便。


2.4 合信技术方案组成及产品列表

图片1.png

序号

名称

型号

数量

备注

1

CPU 模块

CTS7 216-2AD33-0X40

1

布尔运算0.15us;浮点运算8us;72K 程序存储空间;110K 数据存储空间。

2

EM231

CTS7 231-7HA32

2

单通道快速数据采集模块,模块数据采集速度16us;

3

EM223

CTS7 223-BPH32

1

8DI/8DO 数字量扩展模块

4

TP07

CTS6 T07-CH020

1

7寸触摸人机界面


3、结论

   本文描述了一种基于合信技术CTSC-200 PLC的动平衡测试机的控制方案,这个方案解决了其它品牌标准PLC无法进行快速数据采集的问题,并且同工控机的方案相比,可靠性更高、价格更低,极具性价比优势。


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FILTRATION SYSTEMS C-0800-83 RQANS1 C080083


ROCHESTER INSTRUMENT SYSTEMS CL6012 RQAUS1 CL6012


SYSTEM SENSOR 2WTR-B RQANS1 2WTRB


MAMAC SYSTEMS PS-200-1-A-1-L RQANS1 PS2001A1L


Balluff BIS-C-440-U2-BIN ID System Processor, BIS-C-440, , Warranty


NDC Systems Assembly PWB Motor Driver Board 621744


3M Touch Systems MicroTouch 18" Touch Panel 13-8311-06-01 - NEW


ARROWHEAD SYSTEMS L0702614 RQANS2 L0702614


IFM SYSTEM-COMPONENT-OJ-RAIL-E21002 RQANS1 SYSTEMCOMPONENTF


C&D Power Systems MBC-4628 12 Hour Override Timer Board


ELO TOUCH SYSTEMS E232SD RQAUS1 E232SD


SEA LEVEL SYSTEMS 2105R RQAUS1 2105R


FILTRATION SYSTEMS C-0800-83 RQANS1 C080083


ROCHESTER INSTRUMENT SYSTEMS CL6012 RQAUS1 CL6012


SYSTEM SENSOR 2WTR-B RQANS1 2WTRB


MAMAC SYSTEMS PS-200-1-A-1-L RQANS1 PS2001A1L


VETRA SYSTEMS CORPORATION 3130DFF1 RQANS2 3130DFF1


COOPER POWER SYSTEMS 8137869B0 RQANS1 8137869B0


GF PIPING SYSTEMS 161.546.021 RQANS1 161546021


SYSTEM SENSOR 4WTR-B RQANS1 4WTRB


Sargent Welch ChemAnal Sample Compartment 4873 System + Free Priority Shipping!!


SANKI P111 FEEDING SYSTEM


Festo JMT2H5240SVI Industrial Control System 159453


UE SYSTEMS EXC-15 RQAUS1 EXC15


Cutler-Hammer C320KG3 Industrial Control System 2 PIECES


Custom Electronics Systems Auto-Zero Transmitter 367-4W-FP-I-2"-PL


FUJITSU E20B-9522-R010 9600 SYSTEM PLUG-IN CARD MODULE D524744 FREE SHIPPING


Cutler-Hammer DH362UDK Industrial Control System


NORAND DATA SYSTEMS 705-275-003/008


ITT Power Systems N11005A


Wago, 750-408, I/O System 4DI 24v DC 24vdc plc NEW


FANUC A02B-0064-C001 System 3M CRT bezel operator panel


Mamac Systems Local Transducer Indicator LTI-2010-2-F-3-B-1


SPRAYING SYSTEMS MFG 1/4-JSS RQANS2 14JSS


REGULATING CONTROL SYSTEMS RCS8800CADAB/306-11 ANALOG INTERFACE BOARD **XLNT**


1 PC  Mitsubishi System Encoder OBA17-052 In Good Condition


LOT OF 4 TL SYSTEMS CORP. ANVIL BASE PLATE 32628 *NEW OUT OF BOX*


AEG Modicon / Gould Remote I/O System J200 Expander, # J200-001, 


WIN SYSTEMS BOARD MCM-CPU2A-2 **


AVTEK   SYSTEMS  REGULATOR   MODULE  RM7 / MAKE OFFER


SINE P20085-E10 TOTAL INTERCONNECT SYSTEMS


M-Systems K-Unit Signal Conditioner KWVS-AAA-D Made in Japan


2 NEW EFFECTOR 200 E20997 SYSTEM COMPONENT REFLECTOR KIT


ELECTROMATIC SYSTEM 128 FLC 6316


GENOA SYSTEMS  VGA 6400 VIDEO CARD


ACCU-SORT SYSTEMS EM50 SERIES II SCANNER EXPANSION MODULE 100-240VAC **


BALOGH IXR 75-2 IXR-75-2 CONTROLLER MODULE BLACK for RFID SYSTEMS boards


3D SYSTEMS PLC CARD PART# 401379 ALN0194VO EC14996/02-09 EC14996


INTEL SS4200E RAID system


DRYING SYSTEMS INC. 24838 **


ISSC 620-0030 SYSTEM CONTROL MODULE **


FIBEROPTIC SYSTEMS FOI-1 ILLUMINATOR **


LOT OF 2 CINCINNATI ELECTRO SYSTEMS INC. 815 **


SPRAYING SYSTEM CP4024-SS *NEW IN A BOX*


LOT OF 10 SPRAYING SYSTEMS CO. 002A *NEW IN A BOX*


Trol Systems ELC 5 English Language Programmable Controller Plc 5100 V Logic


TRITON SYSTEMS MEMORY MODULE MODULE PLC SSP02 REV. D 9600-2002 96002002


Control Associates / Detector Systems LP-4015 Digital Loop Detector


 Untested Javelin System JV2000 Video Generators without power Supply


M-SYSTEMS CO. M-UNIT SIGNAL TRANSMITTER SV-4A-D


INVENSYS ENERGY SYSTEMS CIRCUIT BOARD CARD 618000028 REV P00


DIGITAN SYSTEMS DS24 MODEM ISA 8-BIT ***XLNT***


RELIANCE ELECTRIC AUTOMAX DIGITAL CONTROL SYSTEM CARD FIELD REGULATOR 57412-D


NEW SYSTEM SENSOR P12015K RED HORN STROBE FREE SHIPPING


TEK-AIR TRANSMITTER MODULE/MOTHERBOARD FOR VORTEK AIR SYSTEMS ***NNB***


NEOPROBE NEO2000 GAMMA DETECTION SYSTEM MODEL-2100, PARTS OR REPAIR


BLONDER TONGUE OCA 8b OUTPUT COMBINER / AMPLIFIER CONTROL SYSTEMS


Electro Connect Manufacturing Wiring System 480 VAC-20A-12AWG Gray LC-48-4E-35


HUBBELL WSS1200 H-Moss Motion Switching System


IBM Clone System Board TK83305P9-4N-D-02


Woodhead Harrison Multi-Port Intterconnect System 409P601 _ 4O9P6O1


OMRON NT20M-SMR01-E SYSTEM ROM MODULE ***NIB***


ACRISON 350-4-310 System Totalizer Card


TRANSTECTOR SYSTEMS BN-DLP9-RS232 DLP9 RIBBON CABLE CC17


FOSSIL POWER SYSTEMS FPS 9040-9150 SPARK PLUG, B&W 4566328


FOSSIL POWER SYSTEMS FPS 9040-9177 SPARK PLUG,B&W2345823


BUTECH PRESSURE SYSTEMS TEE MSPL6 ~ PACK OF 2  ~ New in package


Delta Tau Data System's ACC34A 64bit Opto I/O Board (ACC 34)


SMC DeviceNet 32-Point Fieldbus System SI Unit 24VDC EX250-SDN1


LOT OF (3) T.A. SYSTEMS EL-9060 SONIC RELAYS W/ KILOVAC SO5LTA335


IBM Clone System Board TK83305P9-4N-D-02  C56


MGE UPS SYSTEMS BAIZ 6739902 CONTROL BOARD 6739106XD-2 B1  G7


MERLIN GERIN CCVZ 6740503 PLC PC BOARD 6740502XD-4B MGE UPS SYSTEMS G7


Netstal PIA 110.240.6181A Komplett System Board Card A710 110.240.6181


BEI Motion Systems 5V682BG-7 Encoder with 1/2" Diameter Shaft


TESEO ALUMINUM PIPEWORK FEMALE THREADED TERMINAL 003 002 028 HOLLOW BAR SYSTEM


TESEO ALUMINUM PIPEWORK FEMALE THREADED TERMINAL HOLLOW BAR SYSTEM


INDRAMAT SYSTEM BUS CBU 2 / 109-0815-3K11-01 / LK BUS CBU 2-VI CLT


ASEA Brown Boveri DSQC 124 - YB161102BU Industrial Control System Board


CISCO SYSTEMS PV-YAG  Laser tek


FILTRATION SYSTEMS C-0800-77 RQANS2 C080077


ELECTRONIC SYSTEMS SN-SP-100-5 RQANS1 SNSP1005


APACTS SYSTEM PRODUCTS SS150SFD RQAUS1 SS150SFD


MAMAC SYSTEMS TE-211Y-B-C-1-1-E-4 RQAUS1 TE211YBC11E4


RADIO FREQUENCY SYSTEMS CA010-7 RQANS2 CA0107


GF PIPING SYSTEMS 161.323.522 RQAUS1 161323522


BGK Finishing System 05110558 LPS59308


INFRARED SYSTEMS INC 430400-1-61913-10 RQANS1 43040016191310


ESCORT MEMORY SYSTEMS LRP-250 RQAUS1 LRP250


SYSTEM SENSOR SW-ALERT RQANS1 SWALERT


MAPLE SYSTEMS 7443-0032-5 RQANS1 744300325


MAPLE SYSTEMS 7441-0015-21 RQANS1 7441001521


MAPLE SYSTEMS 7431-0027 RQANS1 74310027


SEMIPOWER SYSTEMS INC DX01-406-60 RQANS1 DX0140660


TUT SYSTEM LTD MB200 RQANS2 MB200


CIRRIS SYSTEMS ADBP-25 RQANS2 ADBP25


FUSION UV SYSTEMS 24793 RQANS2 24793


Toshiba Strata Phone System Card HCBU 3B G4 11575


Manipulator Control System Interface Unit 77911530


PEPPERL+FUCHS K-SYSTEM KFD2-SR2-EX2.W  SWITCH AMPLIFIER PART NO. 103368


KANTECH SYSTEMS T.REX-LT RQAUS1 TREXLT


MAGNETIC SENSOR SYSTEMS VAN NUYS GS-15-75-30 usz


MAPLE SYSTEMS 4010-0006 RQANS1 40100006


solid state systems inc 117-4012B dtmf receiver module


Octagon Systems Circuit board CPU100  #50596


VETRA SYSTEMS CORPORATION VIP-312 RQAUS1 VIP312


REGULATING CONTROL SYSTEMS RCS8200TRMA PC BOARD **XLNT**


SID 2000 Microswitch PLC System SID-CPU-120 CPU SID-IAN-10-5 Analog SID-OAC-120


MULTI TECH SYSTEMS SF336 RQANS2 SF336


RADIO FREQUENCY SYSTEMS CA005-7 RQANS1 CA0057


AMF CONTROL SYSTEMS CP-A-06-00-12 RQAUS1 CPA060012


ROCHESTER INSTRUMENT SYSTEMS SC-7402-N-S-NC RQANS2 SC7402NSNC


ETI SYSTEMS LCP8P-10-1K RQANS2 LCP8P101K


HAROWE SYSTEMS 11-RCD-300-B-2A/3 RQAUS1 11RCD300B2A3


TRABON LUBRICATION SYSTEMS MSP-30S-F10B RQAUS1 MSP30SF10B


SYSTEM SENSOR PC241575W RQANS1 PC241575W


MAMAC SYSTEMS PS-200-1-A-1-N RQAUS1 PS2001A1N


HYDEPARK HYDE PARK SUPERPROX SENSING SYSTEM SPB231B


SPARC SYSTEMS LTD PCS-3366 RQANS2 PCS3366


AIOI Systems 2030PR Red Three Digit Light Modules


CKD UNI-WIRE H SYSTEM REMOTE TERMINAL SD-H2 99367


AMF CONTROL SYSTEMS 13008-07 RQANS2 1300807


SYSTEM SENSOR SSV120-10 RQANS1 SSV12010


CIRRIS SYSTEMS AHED-40 RQAUS1 AHED40


CIRRIS SYSTEMS AHED-50 RQAUS1 AHED50


CIRRIS SYSTEMS AHEF-50 RQAUS1 AHEF50


SYSTEM SENSOR SP2W241575 RQANS1 SP2W241575


CEM SYSTEMS 235-02AA-LSUA RQAUS1 23502AALSUA


ADAPTIVE MICRO SYSTEMS 63407203 RQAUS1 63407203


ESCORT MEMORY SYSTEMS LRP250S RQANS1 LRP250S


RA SYSTEMS RC-22 RQANS2 RC22


MAPLE SYSTEMS 7443-0032-15 RQANS1 7443003215


Interactive Systems TelComm Products 3M 922 B Modem 8029-8283-1B _ 802982831B


SYSTEM SENSOR P2R RQANS2 P2R


solid state systems inc 117-4009B  clock buffer


solid state systems inc 117-4025D CMTS A-master


Omron V600-CD1D-V3 Identification System Controller,24V


UPDATE SYSTEMS INC VG14B103 RQAUS1 VG14B103


LUBE/SYSTEMS INC. MODEL D-8 LUBE SITE OILER LUBRICATOR *NEW IN A BOX*


LG INDUSTRIAL SYSTEMS GM4-B08M RQAUS1 GM4B08M


TRABON LUBRICATION SYSTEMS MSP-5S RQANS2 MSP5S


TRABON LUBRICATION SYSTEMS MSP-40S RQANS2 MSP40S


Advanced Control Systems 58C10116-C Interface Board - 58C10116C


INTELLIGENT MOTION SYSTEMS MD-CS305 RQANS2 MDCS305


IPR SYSTEMS 15-6525-00 RQAUS1 15652500


IPR SYSTEMS 15-6522-00 RQAUS1 15652200


DIABLO SYSTEMS D1280X RQAUS1 D1280X


SYSTEM SENSOR P241575W RQANS1 P241575W


CSI CONTROL SYSTEM INC 7010/020V100020 RQAUS1 7010020V100020


AUTOMATIC SYSTEMS D1417-501-00 RQAUS1 D141750100


Toshiba Prosec T- Series Program Development System T-PDS (Ver 1.4) Manual


Toshiba T Series Program Development System T-PDS Version 1.6 Manual


Toshiba Program Development System T-PDS VER 1.4 Command Reference Manual


ARBITER SYSTEMS 10881A RQAUS1 10881A


CRANE MERCHANDISING SYSTEMS 1676034 RQAUS1 1676034


AIR SYSTEMS INTERNATIONAL WL056 INDICATOR PRESS DIFF. NEW


ROLL SYSTEMS INC 503795 RQAUS1 503795


MAMAC SYSTEMS PR-240-4-6-A-B RQAUS1 PR24046AB


COOPER POWER SYSTEMS LE215B06T RQAUS1 LE215B06T


LAROSA RF SYSTEMS T5026C-88-412-SB RQAUS1 T5026C88412SB


UNIWIRE SYSTEM (KURODA)   PTA-08T


NEU 1x HERTH+BUSS ELPARTS 83832024 Lichtscheibe,Heckleuchte li+re (36,95/EH)


SYSTEM SENSOR SP2R1224MC RQAUS1 SP2R1224MC


GF PIPING SYSTEMS 161.314.218 RQAUS1 161314218


Jean Müller Switch disconnector D-Leiste System Cosmo 60mm G1741011 Nr. 34/27


Pepperl+Fuchs K-System Drehzahlw?chter KHD2-DW-Ex1.D.P  No.26821


Siemens Simatic System Helmholz DEA 700-430-4UA13


ARROWHEAD SYSTEMS L0702614 RQAUS1 L0702614


MAMAC SYSTEMS EP-310-5-B-2-P-1 TRANSDUCER


MAMAC SYSTEMS PS-200-1-A-1-L RQANS2 PS2001A1L


Telemecanique GV2ME10 Industrial Control System


International Fiber Systems 203-426-1180 Digital Video Security Receiver 5VDC


MULTI TECH SYSTEMS SF224ATF/H1D5 RQAUS1 SF224ATFH1D5


MAPLE SYSTEMS 7442-0032-10 RQANS1 7442003210


SPRAYING SYSTEMS MFG 8460-1/2-50 RQAUS1 84601250


FUSION UV SYSTEMS FE71GX187 RQAUS1 FE71GX187


NON LINEAR SYSTEMS X-30 RQAUS1 X30


ENERGY CONTROL SYSTEMS CE0401-1249 RQAUS1 CE04011249


ROCHESTER INSTRUMENT SYSTEMS ICP8256AH RISCN1 ICP8256AH


PULSETECH PULSE-CHARGE MONITOR DISTRIBUTION SYSTEM BOX 24V 12V HMMWV PCMDS NEW


MULTI TECH SYSTEMS MT5600SMI-32.R2 RQAUS1 MT5600SMI32R2


SYSTEM PLAST 50208XB RQANS2 50208XB


RADIO FREQUENCY SYSTEMS M-LCF-78-072 RQANS1 MLCF78072


SIEMENS 6SL3060-4AW00-0AA0, CABLE ASSEMBLY CONNECTION SYSTEM,, NEW #168675


SYSTEM SENSOR 2151T RQANS2 2151T


LG INDUSTRIAL SYSTEMS GCP-3-2-A-M-10A RQANS2 GCP32AM10A


MAPLE SYSTEMS 7441-0015-21 RQANS2 7441001521


LG INDUSTRIAL SYSTEMS SMC-10P13-110V RQAUS1 SMC10P13110V


SYSTEM SENSOR S241575W RQANS1 S241575W


STAR LINEAR SYSTEMS 0750-016-00 RQANS1 075001600


GOULD INSTRUMENT SYSTEMS INC G82203C RQANS1 G82203C


Fore Systems Network Module NM-4/155MMSCC  #59762


Sci System Status Detector 21944  #13024


BRAEBURN SYSTEMS 5220 RQAUS1 5220


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